Sandwich Panel Roof Production Line is a specialized equipment used for producing composite boards. It combines different materials together through a series of process flows to form boards with specific properties and uses. The following is a detailed introduction to the Sandwich Panel Roof Production Line:
Workflow
Feed: Raw materials (such as metal sheets, insulation materials, etc.) enter the production line through the unwinding system.
Pressing: The sheet is pressed into the desired shape and size by a pressing machine.
Glue coating: Apply adhesive on the surface of the board to ensure a strong bond between different materials.
Composite: Composite the glued board with other materials such as insulation layer, decorative layer, etc.
Heating curing:Â The composite board is cured by a heating system to enhance the adhesive strength of the board.
Cooling: After solidification, the board is cooled by a cooling system to reduce its temperature to a suitable level for processing.
Cutting: Automatically cut the sheet according to the required length.
Finished product output:Â The cut finished sheet is output through a conveyor system, ready for packaging or further processing.
Producible sandwich panel materials
Polyurethane sandwich panel : With excellent insulation and fire resistance, it is widely used in fields such as building exterior walls and roofs.
Rock wool sandwich panel : Using rock wool as the core material, it has good sound insulation, thermal insulation and fire resistance performance, and is suitable for walls and roofs of industrial plants, warehouses and other buildings.
EPS sandwich panel : with polystyrene foam as the core material, it has the characteristics of light weight, heat preservation, sound insulation, etc., and is suitable for building walls and roofs.
Production speed and output
Production speed: The production line speed of the sandwich panel forming machine is generally 0-0.45m/s, and the specific speed can be infinitely adjusted according to production needs.
Output:Â The output depends on factors such as the configuration of the production line, the thickness and width of the boards, etc. The specific values need to be determined according to the equipment model and production conditions.
Machine composition
Uncoiling system: used for unwinding and conveying raw materials.
Molding machine: Press the sheet into the desired shape and size.
Adhesive coating system: Apply adhesive on the surface of the board.
Composite system: Combine the glued board with other materials.
Heating curing system: solidifies the adhesive and enhances the bonding strength of the board.
Cooling system:Â Reduce the temperature of the board to make it suitable for processing.
Cutting system: Cut the sheet according to the required length.
Conveyor system: Convey finished boards to the next process.
Control system: controls and monitors the entire production process to ensure production efficiency and product quality.
The Sandwich Panel Roof Production Line achieves efficient and automated production of composite boards through the collaborative work of the above components, meeting the needs of different fields for sandwich panels.
Technical parameters of sandwich panel production line
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Maximum production speed
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6m/min
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Production line length
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About 115 meters
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Production line working height
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1200mm (height of PU board from the ground)
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Foam placing pressure
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150-200 bar
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control system
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Imported brand PLC control
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total power
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300kw
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voltage
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380V/3/50 Hz
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control voltage
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24V;110V;220 V
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air supply pressure
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0.7 Mpa
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