What is a Light Gauge Steel Keel Roll Forming Machine?
A light gauge steel keel roll forming machine is a unique and powerful tool used in factories to create steel parts, often called keels, from thin metal sheets. These machines use a steady cold rolling method to turn flat steel rolls into exact shapes like C-studs, U-tracks, and furring channels.
The Light Gauge Steel Frame Machine is a modern piece of equipment made just for light steel buildings. It helps make keel materials needed for light steel villas quickly and easily. These tools play a big role in building lightweight frames for homes and businesses. They work fast, give accurate results, and run on their own, which makes them perfect for making lots of products in busy settings.
Light Gauge Steel Keel Rolling Making Machine: Process and Specifications
The Roll Forming Process Step-by-Step
- Cutting: The machine cuts the steel strip to the right size on its own. This makes sure every piece is spot-on.
- Leveling: A special tool flattens the steel surface. This gets rid of bumps and helps the next steps go smoothly.
- Punching: A strong hydraulic system makes exact holes in chosen spots. This meets different joining needs.
- Rolling Forming: The steel gets shaped into keels by many rollers using a cold method. This keeps the structure tough and steady.
- Cutting (Final): The machine cuts the keel to the exact length set by the user. This ensures every piece is just right.
- Material Collection: Finished keels are gathered and sorted by a device. Then, they’re ready for packing and shipping.
This simple process keeps quality high and cuts down on the need for workers.
Key Specifications of Light Gauge Steel Keel Rolling Making Machines
Rolling capacity of the unit: width ≤ 240mm
Board thickness: 0.4-3.0mm
Production speed: 0-18 meters per minute
Total installed capacity: approximately 25kw
Production area: 30 meters long x 2 meters wide x 2 meters high
Voltage requirement: 380V/415V, 50Hz, 3Ph
Control system: PLC fully automatic control, equipped with multiple safety protections
These details make the machine great for big projects where exact work and high output matter a lot.
Key Features of Light Gauge Steel Keel Roll Forming Machines
Core Components and Their Functions
Every machine has important parts that work together:
- Decoiler to feed in raw steel coils
- Leveler to make the steel flat
- Hydraulic punching unit for holes
- Several roll forming stations for shaping
- Hydraulic cutting station for trimming
- Automatic stacking system to pile up finished pieces
Main parts are built from tough stuff like GCr15 treated molds and 40Cr hardened rolling shafts. This means they last a long time even with heavy use.
Advanced Technological Features
Newer models come with cool extras:
- Fully automatic PLC control systems
- Servo motor-driven punching heads
- Smooth end cutting methods
- Smart systems that figure out material use and hole spots on their own
The machine has a clever control setup. It works out how much material to use and where to punch holes. Plus, it cuts ends cleanly and boosts safety for the whole structure.
These extras cut down on delays while keeping things safe and speedy.
Benefits of Using Light Gauge Steel Keel Roll Forming Machines
Enhanced Production Efficiency and Speed
These machines can make 120-160 square meters in just 8 hours. So, they help finish big jobs much faster.
Cost-Effectiveness and Material Savings
Running on their own, they lower the need for workers, which saves money. Also, their careful shaping means less waste. Using materials that can be reused helps save cash over time too.
Superior Quality and Durability
With a high-tech PLC control system and hydraulic tools, the machine makes each keel accurate to 0.3 millimeters. This makes the structure stronger and better.
Sustainability and Environmental Advantages
Light steel materials can be reused or recycled. This cuts down on cement and sand use in building, which fits green building rules nicely.
This helps make construction kinder to the planet.
Versatility and Customization
These machines can make different shapes based on what a project needs. They handle steel sheets from 0.4 to 3.0 millimeters thick. So, they work for many kinds of jobs.
Applications of Light Gauge Steel Keel Roll Forming Machines
Residential Construction
In homes and villas, these machines produce studs and tracks for interior walls, partitions, and suspended ceilings. Lightweight profiles enable quick installation, ideal for modular housing. For earthquake-prone areas, their flexibility absorbs shocks, enhancing safety.
Commercial and Industrial Buildings
For offices, warehouses, and factories, machines create robust framing for large spans. Roof trusses and wall panels benefit from high-strength keels, supporting heavy loads while reducing weight. Applications extend to retail spaces for decorative ceilings and partitions.
Prefabricated and Modular Structures
Prefabrication relies on roll-formed keels for off-site assembly, speeding construction by 50%. Used in temporary housing, schools, and hospitals, these systems allow easy disassembly and relocation.
Ceiling and Drywall Systems
Omega and hat channels from these machines form furring for gypsum boards, providing acoustic and fire-rated ceilings. Versatile for both exposed and concealed installations.
Other Specialized Applications
In automotive and aerospace, lighter profiles reduce vehicle weight. Marine construction uses corrosion-resistant keels for boat frames. Sustainable retrofits in existing buildings leverage their adaptability.
Overall, the applications of light gauge steel keel roll forming machines underscore their role in advancing efficient, durable construction worldwide.
Hebei Liming Fully Automatic Light Gauge Steel Keel Framing House Prefabricated Machine overview
Hebei Liming brings one of the best tools in this field—the Hebei Liming Fully Automatic Light Gauge Steel Keel Framing House Prefabricated Machine. This equipment blends top cold bending tech with smart PLC automation.
It comes with handy features like:
- Automated cutting,
- Hydraulic punching,
- Smart end-cutting,
- Fast roll forming,
- Material collection systems,
It can make 120–160 square meters in an 8-hour shift. This makes it awesome for prefab house projects where speed and quality go hand in hand.
With almost 30 years of know-how in metal shaping, Hebei Liming stays ahead by offering tech-focused tools for building needs worldwide.
Contact Us for Free Quote
To find out more or get a custom quote for your project:
📞 +86 17761521505
📧 admin@chinaformingmachine.com
📍 No.08, 3rd Road, Botou Development Zone, Cangzhou City, Hebei Province
Let Hebei Liming be your go-to partner for modern building with efficient roll forming machines.
