Floor deck roll forming machines hold an important place in today’s building work. They create strong metal decking sheets needed for composite floor systems. The machines turn flat steel coils into exact, wavy shapes. These shapes work as solid bases for pouring concrete. Popular types cover B Deck, N Deck, and different composite depths like 1.5 inches, 2 inches, and 3 inches. Each one fits certain weight support and distance needs.
What is Metal Deck?
Metal deck, also called floor decking or steel deck, includes cold-formed steel sheets for composite floor building. The sheets have ribbed or grooved patterns. These patterns help them stick well to poured concrete. As a result, they form one strong slab with better strength, stiffness, and fire protection. Metal deck removes the old need for formwork. It cuts down total weight too. Plus, it speeds up building times in tall structures.
In composite setups, the deck serves as a temporary work surface while concrete pours. Later, it becomes lasting tensile support. Galvanized or galvalume-coated steel gives good protection against rust. So it fits many different places.
What is a Metal Floor Deck Roll Forming Machine?
A metal floor deck roll forming machine is special gear. It steadily forms metal coils into deck profiles using step-by-step rollers. The work starts by uncoiling the coil. Then it feeds into the shaping area. There, rollers slowly curve the material into the wanted wavy form. After that, it cuts pieces to set lengths.
Such machines give great accuracy, steady results, and good speed. They make long-span deck sheets with no joins or welds. PLC automation lets operators change profile sizes, material gauge, and running pace. This setup allows outputs from 10 to 30 meters per minute, based on the model and arrangement.
Key Features and Components of Floor Decking Roll Forming Machines
Floor deck roll forming machines use strong parts built for tough jobs:
- Uncoiler: Hydraulic or manual types manage coil weights up to 10 tons. They include tension control so material stays flat.
- Roll Forming Stands: Many stations (usually 20-30) hold tough rollers from Cr12 or like alloys. These ensure long life and exact forming.
- Embossing Rollers (optional): They create surface patterns or small bumps. This boosts concrete grip and shear force.
- Cut-off System: Hydraulic flying shear or after-cut setups provide precise length control, often within ±1mm.
- Control Panel: PLC systems come with touchscreens. They watch speed, thickness, and profile settings.
- Supporting Structures: Solid frames from H-beam steel handle big forming pressure.
Other choices feature automatic stackers, run-out tables, and safety guards.
Applications of Metal Deck in Different Industries
Metal deck sees wide use in many fields because of its flexible nature and structural gains:
- Commercial Construction: Office towers, shopping malls, and retail spots use decking for raised floors. These support lots of people and equipment loads.
- Industrial Facilities: Warehouses, factories, and distribution hubs gain from high-capacity decks. They manage machines and stored goods well.
- Residential Buildings: Tall apartments, parking structures, balconies, and terraces pick lighter profiles. These offer cheap yet lasting floors.
- Infrastructure Projects: Bridges, walkways, and public works depend on sturdy decking. It suits long spans and adds safety.
Composite deck systems stand out where fire safety, sound control, and fast setup matter most.
Advantages of Metal Deck Roll Forming Machines
These machines bring clear gains compared to old making ways:
- Smooth, nonstop output removes joints. This improves overall structure strength.
- Flexible design handles special profiles, rib sizes, and widths. It meets exact job needs.
- Fast running cuts wait times and worker costs. It keeps results the same too.
- Low material loss makes better use of supplies and drops costs.
- The decks offer outstanding strength, lasting quality, steadiness, and long service in composite uses.
Newer versions allow fast switches between profiles. This lowers stop time for makers who deal with several deck kinds.
Examples of Floor Decking Products
Common profiles made include:
- Type B Deck: Ribbed style gives great strength in commercial and industrial spots, often with 1.5-inch depth.
- Type N Deck: Wider ribs bring more options for lighter commercial and home uses.
- Composite Deck (1.5″, 2″, 3″ depths): Deep grooves hold more concrete and improve shear link. They work best for long distances and big loads.
- Roof Deck: It acts as a base for roof setups. It mixes support with good fit for insulation.
Each profile follows rules for load charts, fire levels, and diaphragm shear in codes.
Floor deck roll forming machines stand as a key choice for makers who want to supply dependable, top-performing decking to construction. The method helps grow output smoothly to match rising needs for steel-frame buildings around the world.
FAQ
What materials are typically used in floor deck roll forming machines?
Galvanized steel, galvalume, or PPGI coils with thicknesses ranging from 0.8mm to 1.5mm (or higher for heavy-duty profiles) ensure corrosion resistance and structural performance.
How long does it take to produce floor deck sheets with these machines?
Production speeds often reach 15-25 meters per minute. This allows big output based on profile difficulty and coil setup.
Can one machine produce multiple deck profiles like B Deck and composite 3″ decks?
Many machines have adjustable or swappable rollers. They let makers create different depths and rib shapes with little changeover.
What maintenance is required for floor deck roll forming machines?
Regular oiling of rollers and chains, clearing junk, and checking controls lengthen life. Often it lasts 15-20 years with good care.
Are these machines suitable for custom deck profiles?
Yes, options for change let them fit special rib heights, widths, embossing styles, and edge features to suit particular job needs.
Partner with a Trusted Manufacturer and Supplier
Businesses looking for reliable deck floor roll forming machines gain from working with an established manufacturer, supplier, and factory like Hebei Liming With nearly 30 years of experience since 1997, the company specializes in designing, developing, and producing high-quality, customized roll forming solutions, including deck floor roll forming machines built for durability, precision, and long-term performance. Equipment features advanced automation, robust components, and global export support to over 60 countries. Contact Hebei Liming for tailored quotes, technical consultations, or OEM services to enhance production efficiency and meet demanding construction market needs. Reach out today via their official website at lmrfm.com for more details and collaboration opportunities.