What is a Cable Tray Roll Forming Machine?
A cable tray roll forming machine is a smart tool made to turn flat metal strips into neat cable trays. It works by bending the metal bit by bit as it passes through several rollers. These rollers shape the metal into different styles like ladder, perforated, solid-bottom, or channel trays. The final trays help a lot in setting up wires for power systems, communication lines, and factory setups.
Importance of Cable Tray Roll Forming Machines in Industry
Cable tray roll forming machines are super important for big building projects today. As areas like building, phone networks, energy, and data hubs grow, there’s a bigger need for good cable setups. Cable tray roll forming machine is key in making things run smoothly. It turns metal sheets into cable trays fast and right. These trays are used a lot in building, power, and communication fields. Plus, the machines make tons of trays with steady quality and less handwork.
Features of Cable Tray Roll Forming Machines
- Sharp molds and rollers make sure the shapes are always the same, which is super important for safe wire setups.
- Flexibility to create different tray styles, like ladder-type for air flow or solid-bottom for keeping dust away.
- A cool PLC control system runs things on its own and can tweak stuff as it goes.
- Servo feeding setups handle materials just right during punching and cutting steps.
- Works with many materials like galvanized steel, aluminum, stainless steel.
- Super quick output, making 10 to 20 meters of trays every minute.
- Strong build means it lasts a long time, even with tough jobs.
- Easy to change setups to match special needs for making trays.
Specifications of Cable Tray Roll Forming Machines
Cable tray roll forming machines come in different setups, but most have these basic details:
- Material Types: Galvanized steel, cold-rolled steel, aluminum, stainless steel
- Thickness Range: 0.3 mm to 3 mm
- Width Range: 50 mm to 600 mm
- Length Capacity: Up to 6 meters
- Production Speed: 10–20 meters per minute
- Power Supply: Standard 380V/50Hz (can be changed)
- Motor Power: Between 5.5 kW to 15 kW
- Components Include:
- Decoiler (manual or automatic)
- Leveling unit
- Servo feeder
- Hydraulic punching press
- Roller stations (usually 12–20)
- Hydraulic cutting system with Cr12Mov blades (HRC58-62)
- Stacking system for finished trays
Benefits of Cable Tray Roll Forming Machines
- Efficiency: Running on its own cuts down on worker costs and boosts how much gets made.
- Precision: Smart sensors keep an eye on shaping, punching spots, and metal pull. This makes sure everything is spot on.
- Cost Savings: Less wasted material and fewer hands needed mean saving a lot of money.
- Customization: Simple settings let you make all sorts of tray shapes and sizes.
- Durability: Both the machine and trays it makes can handle rough conditions.
- Ease of Use: Touchscreens make it easy for anyone to use, no matter their skills.
- Eco-Friendly: Smart use of stuff helps make things in a greener way.
Applications of Cable Tray Roll Forming Machines
Cable tray roll forming machines help out in many fields:
- Construction & Infrastructure: For guiding wires in big buildings and plants.
- Data Centers: Perforated trays let air move around delicate tech cables.
- Power Plants & Renewable Energy: Tough trays hold up heavy wires.
- Telecommunications: Channel trays keep tricky phone networks tidy.
- Marine & Offshore Installations: Stainless steel or fiberglass trays stand up to wet, salty places.
Choosing the Right Cable Tray Roll Forming Machine
When picking the best cable tray roll forming machine:
- Think about what you need—kinds of trays, their sizes, and how many you want to make.
- Make sure it works with the materials you like, such as aluminum or stainless steel.
- Check how much it runs on its own. PLC controls can make things way better.
- Look for help from the maker after you buy it.
- Think about all costs—not just buying it, but running it over time too.
The best cable tray roll forming machine should come with full photos and videos of how it’s made and put together. If you pick a company with a factory, be sure they offer solid help after the sale.
Future Trends in Cable Tray Roll Forming Machines
Looking ahead, these machines will likely have:
- Better use of AI to guess when fixes are needed.
- Smaller designs that can work right at job sites.
- More green options by using stuff that can be reused.
- Quicker changes between setups with smarter PLCs.
- Cloud setups to check on things from far away.
These new ideas will help make more stuff while being kinder to the planet.
Best China Cable Tray Roll Forming Machine Manufacturer: Hebei Liming
Overview of Hebei Liming Factory Metal Sheet New Production Line Cable Tray Manufacturing Machine For Sale
With 28 years under our belt, we’re experts in creating and building top-notch roll forming machines. Our place makes all kinds of metal shaping tools, like rack upright machines, roof tile makers, and steel door and window setups.
Hebei Liming’s cable tray roll forming machine comes with awesome features for heavy factory work:
This machine is a big deal in today’s making world. It handles everything—starting from decoiling, then leveling, servo feeding, punching and cutting with hydraulic power, shaping through many stations (12–20), and finally stacking. All of this is run by a smart PLC screen.
Here, we focus on giving customers the best stuff. Our reach goes to places like Vietnam, Indonesia, Iran, New Zealand, Ukraine, and more. This shows we do well in all kinds of markets.
Let us team up with you for new ideas in metal shaping!
For companies wanting trusty gear with almost 30 years of know-how—and backed by big shows like Canton Fair and Saudi Arabia Expo—Hebei Liming is a top pick in China for cable tray roll forming tools.
With 28 years of work, strong building skills, made-to-fit answers, and help around the world, Hebei Liming Stamping Form Machine Co.,Ltd is a leader in giving solid cable tray roll forming machines everywhere. Contact Hebei Liming for instant quote today!
