Hebei Liming New Prefabricated House C75 C89 C140 Light Gauge Steel Truss Roll Forming Machine

Process flow

The process flow of the Light Gauge Steel Truss Roll Forming Machine includes the following key steps:

1. Cutting: The equipment automatically cuts the strip steel material according to the set size to ensure the accuracy of each piece of material.
2. Leveling: By using a leveling device, the unevenness of the material surface is eliminated to ensure the smooth progress of subsequent processing.
3. Punching: Using a hydraulic punching system, precise punching is performed at designated positions to meet different connection requirements.
4. Rolling forming: The material is cold-formed by multiple rolls to form the desired keel shape, ensuring structural strength and stability.
5. Cutting: Automatically cut according to the set length to ensure the precise size of each section of the keel.
6. Material collection: The finished keel is sorted and collected through a material collection device for subsequent packaging and transportation.

Technical parameters

Rolling capacity of the unit: width ≤ 240mm

Board thickness: 0.4-3.0mm

Production speed: 0-18 meters per minute

Total installed capacity: approximately 25kw

Production area: 30 meters long x 2 meters wide x 2 meters high

Voltage requirement: 380V/415V, 50Hz, 3Ph

Control system: PLC fully automatic control, equipped with multiple safety protections

Applicable materials and thickness

The Light Gauge Steel Truss Roll Forming Machine is suitable for various strip steel materials, including but not limited to ordinary carbon steel and galvanized steel. The equipment can handle sheet thicknesses ranging from 0.4 millimeters to 3.0 millimeters, meeting the strength requirements of different light steel structures. This wide applicability enables the equipment to perform excellently in various construction projects.

Advantages

1. Efficient automation: Fully automated production line reduces manual intervention and improves production efficiency, with a daily output of up to 120-160 square meters/8 hours.
2. High precision machining: Advanced PLC control system and hydraulic device are used to ensure that the machining accuracy of each keel reaches 0.3 millimeters, improving the stability of the building structure.
3. Energy saving and environmental protection: Light steel structural materials can be recycled and reused, reducing the use of cement and sand during construction, in compliance with green building standards.
4. Stability and durability: Key components are made of high-quality materials, such as GCr15 quenched and tempered forming molds and 40Cr quenched and tempered rolling mill shafts, to ensure long-term high-intensity operation of the equipment.
5. Intelligent control: The device is equipped with an intelligent control system that can automatically calculate material usage and punching position, achieve seamless end cutting, and improve the overall safety performance of the building.

Production volume

The Light Gauge Steel Truss Roll Forming Machine has excellent production performance and can produce 120-160 square meters of keel materials within 8 hours. This high output not only meets the needs of large-scale construction projects, but also effectively shortens project cycles and reduces construction costs. The high-speed production capacity and stable operating status of the equipment make it an ideal choice for the construction of light steel villas.