Introduction
In today’s fast-changing building world, light gauge steel roll forming machines are key tools for modern construction. These machines make top-quality steel parts quickly. They change how homes, shops, and factories are built. Using cool cold-forming tech and automation, these machines give great accuracy, speed, and eco-friendly benefits. This article looks at how they work, what they’re used for, their specs, materials, benefits, and how much they can make. It ends with a shout-out for the Hebei Liming New Prefabricated House C75 C89 C140 Light Gauge Steel Truss Roll Forming Machine.
Light Gauge Steel Roll Forming Machine Process Flow
The process of a light gauge steel roll forming machine is smooth and automatic. It turns raw steel strips into exact building parts. Here are the main steps:
- Cutting: The machine cuts strip steel to the right sizes automatically. This ensures accuracy for the next steps.
- Leveling: A leveling tool fixes bumps on the steel. It makes the material smooth and flat for even forming.
- Punching: Hydraulic systems punch exact holes where needed. These holes are for bolts or rivets, based on project needs.
- Roll Forming: Many rollers shape the steel bit by bit into shapes like C or U. This keeps the parts strong and uniform.
- Cutting to Length: The shaped steel is cut to exact lengths. This keeps sizes perfect for building jobs.
- Material Collection: Finished parts are sorted and gathered for packing and shipping. This makes the workflow smooth.
This automatic process cuts down on manual work. It boosts accuracy and speeds up production. It’s great for big building projects.
Light Gauge Steel Roll Forming Machine Applications
Light gauge steel roll forming machines are super flexible. They make parts for many building jobs, such as:
- Residential Construction: Wall studs, roof trusses, and floor joists for houses, apartments, and prefab homes.
- Commercial Buildings: Frames for stores, offices, and mixed-use buildings, where speed and accuracy matter.
- Modular and Prefabricated Structures: Parts for modular homes, bathroom pods, and big modules for fast off-site building.
- Disaster Relief Housing: Quick setup of strong, light structures in areas hit by disasters.
- Interior Fit-Outs: Frames for drywall and non-load-bearing walls in homes and businesses.
- Industrial Applications: Parts for warehouses and factories, where strength and load support are key.
The ability to make custom shapes makes these machines vital for all kinds of building projects, from affordable homes to low-rise buildings (1-3 stories).
Technical Parameters of Light Gauge Steel Roll Forming Machine
The specs of light gauge steel roll forming machines are built for modern building needs. Key details include:
- Rolling Capacity: Can handle strip steel up to 240 mm wide. This fits many design shapes.
Board Thickness: Compatible with materials ranging from 0.8 mm to 2.5 mm in thickness. Suitable for both lightweight and durable parts.
C89: 0.8 mm – 1.2 mm
C140: 0.8 mm – 1.5 mm
C200: 0.8 mm – 2.5 mm
- Production Speed: Reaches8–10 meters per hour. This means high output for big projects.
- Total Installed Capacity: Uses about 25 kW. It balances power savings with strong performance.
- Production Area: Needs a small space, 30 meters long, 2 meters wide, and 2 meters high. This saves factory room.
- Voltage Requirement: Runs on 380V/415V, 50Hz, 3-phase power. It works with standard factory power.
- Control System: Has a PLC-based automatic control system with safety features for reliable work.
These specs ensure steady, high-quality output while keeping things efficient.
Applicable Materials and Thickness of Light Gauge Steel Roll Forming Machine
Light gauge steel roll forming machines work with many materials, including:
- Ordinary Carbon Steel: Gives affordable strength for general building jobs.
- Galvanized Steel: Resists rust, great for buildings in tough weather.
- High-Tensile Steel: Offers extra strength for heavy-duty jobs.
- Pre-Painted Galvanized Iron (PPGI): Looks nice and stays strong for cladding and roofing.
They handle thicknesses from 4 mm to 3.0 mm. This flexibility fits many project needs, from light walls to strong frames.
Advantages of Light Gauge Steel Roll Forming Machine
Light gauge steel roll forming machines have lots of benefits that make them a top choice for building:
- Efficient Automation: Fully automatic lines cut labor costs and mistakes. They can make 120–160 square meters in 8 hours.
- High Precision: Smart PLC controls and hydraulic systems give accuracy within 0.3 mm. This ensures steady part quality.
- Energy Efficiency and Sustainability: Recyclable steel parts reduce the need for materials like cement. This supports green building.
- Durability: Strong parts, like GCr15 quenched molds and 40Cr rolling mill shafts, ensure long-term use in tough jobs.
- Design Flexibility: They can make complex shapes and custom designs for creative building ideas.
- Cost-Effectiveness: Fast production and less waste cut project costs, saving money over time.
- Safety and Intelligence: Smart systems optimize material use, hole placement, and safety, making work reliable.
These perks improve project speed, strength, and eco-friendliness.
Production Volume of Light Gauge Steel Roll Forming Machine
These machines can make a lot. They produce 120–160 square meters of keel materials in an 8-hour shift. This high output shortens project times, cuts labor costs, and speeds up delivery. It’s perfect for time-sensitive jobs like prefab homes and disaster relief structures.
Recommendation: Hebei Liming New Prefabricated House C75 C89 C140 Light Gauge Steel Truss Roll Forming Machine
For businesses wanting a strong, high-performance tool, the Hebei Liming New Prefabricated House C75 C89 C140 Light Gauge Steel Truss Roll Forming Machine is a great pick. Made by Hebei Liming Stamping Form Machine Co., Ltd., with 28 years of know-how, this machine is built for light steel trusses for villas and other buildings. Key features include:
- Versatile Profile Sizes:Supports custom profiles ranging from C60 to C250, or can be tailored to meet specific customer requirements.
High Precision and Automation: Has a PLC control system and hydraulic punching for 0.3 mm accuracy and smooth production. - Robust Construction: Uses GCr15 molds and 40Cr shafts for durability in heavy use.
- High Output: Makes 120–160 square meters of keel materials in 8 hours, great for big projects.
- Global Support: Backed by Hebei Liming’s worldwide after-sales service for reliable help.
- Sustainability: Uses recyclable materials, supporting green building goals.
This machine is ideal for prefab homes, modular buildings, and energy-saving steel villas. Its small size and power-saving design make it a smart buy for staying competitive.
Boost your building projects with the Hebei Liming New Prefabricated House C75 C89 C140 Light Gauge Steel Truss Roll Forming Machine. Contact Hebei Liming Stamping Form Machine Co., Ltd. today at +86 17761521505 or admin@chinaformingmachine.com for a detailed quote and specs. Visit their factory at No. 08, 3rd Road, Botou Development Zone, Cangzhou City, Hebei Province, China, or check out their VR Factory Tour online. Team up with a trusted leader in roll forming tech for awesome project results.
FAQs on Light Gauge Steel Roll Forming Machines
1. What materials can the machine process?
The machine handles ordinary carbon steel, galvanized steel, PPGI, and high-tensile steel. It works with thicknesses from 0.4 mm to 3.0 mm.
2. How fast is the production speed?
The machine reaches speeds of 0–18 meters per minute. It makes 120–160 square meters of keel materials in an 8-hour shift.
3. What are the main applications?
It’s used for homes, shops, modular buildings, disaster relief housing, and interior fit-outs. It makes parts like studs, trusses, and joists.
4. How does the machine ensure precision?
A smart PLC control system and hydraulic tools give accuracy within 0.3 mm. Automated punching and cutting keep things consistent.
5. What after-sales support is available?
Hebei Liming offers lifetime service, including technical help and spare parts, with a global network for quick support.
6. Can the machine be customized?
Yes, Hebei Liming provides custom solutions to fit specific project needs, including tailored profile designs and sizes.
